Why Choose Packaging Machine of ECHO Machinery

  •  2020-10-16
  •  2468 Views

You get what you pay for, we provide very high-quality machines at a very low price. Below we will introduce the advantages of some of our Premade Pouch Packaging Machine and Automatic Vacuum Packaging Machine. If you have any doubts about our machines, please keep reading, there may be many very professional stuff, but we will try our best to make you understand.

Before we start, I want to let you know that we have been engaged in the packaging machinery industry for 20 years and currently sell more than 1,000 machines every year, which means that our scale is very large. Compared with other small manufacturers, it has an absolute advantage in after-sales——Our other customers have encountered almost all possible problems when using our machine, and we have solved them one by one. You will be very smooth when you use the machine.

In any case, even if you do not buy our machines, we also recommend that you choose the largest possible manufacturer, so as not to encounter unnecessary trouble after purchasing.

Patents

We have 21 inventions patents, 75 utility model patents, and 3 design patents. The following is a list of our patents, you can confirm these patents through the website of the CNIPA(China National Intellectual Property Administration), 浙江名瑞 is the name our company uses in China(This list may be outdated, everything is subject to CNIPA)

Patent No/Authorized NumberPatent typeApplication date/Authorization Date
2021106206525 / CN113184283AInventions Patents2021.06.03
2021106206563 / CN113184280AInventions Patents2021.06.03
2021104545106 / CN112960182AInventions Patents2021.04.26
2020110017038 / CN112009762AInventions Patents2020.09.22
2020110017061 / CN112009763AInventions Patents2020.09.22
2019104875310 / CN110155746AInventions Patents2019.06.05
2017110217333 / CN107934086BInventions Patents2019.12.17
201610585501X / CN106043815BInventions Patents2018.8.14
2016105523955 / CN106043815BInventions Patents2018.2.23
201510450236X / CN105151731BInventions Patents2017.10.20
2014103052597 / CN104108486BInventions Patents2016.6.29
2014100583522 / CN103770973BInventions Patents2016.2.3
2010101294358 / CN101837845BInventions Patents2011.8.24
2018103490142 / CN108557174AInventions Patents2018.04.18
2018103487008 / CN108408141AInventions Patents2018.04.18
201711268522X / CN107934039AInventions Patents2017.12.05
2016105741714 / CN106043812AInventions Patents2016.07.21
2016105856690 / CN106043796AInventions Patents2016.07.21
201410368277X / CN104150052AInventions Patents2014.07.30
2014101617668 / CN104003024AInventions Patents2014.04.21
2012104415546 / CN102920360AInventions Patents2012.11.08
2012103049627 / CN102777560AInventions Patents2012.08.26
Inventions Patents

Many people may not know that it is very easy to apply for design patents in China, followed by utility model patents. The most difficult one is invention patents. Invention patents require substantial innovation and will be subject to strict review(Only about 1/4 of our inventions patents application was approved). Many machinery companies may claim to have a lot of patents, but they may only have design patents that have no technical content in the industry.

Hardware

Transmission Part

Our transmission has a T-shape layout, which is more concise than the concave-shape layout used by some machines. This kind of transmission is more efficient and more stable.

concave-shape Transmission layout
concave-shape Transmission layout
T-shape Transmission layout
T-shape Transmission layout

In order to ensure the stable operation of the machine at high speed, our cam indexers are specially customized. They have particularly large torque, sealed lubrication, and very high accuracy. The entire transmission part has undergone a destructive test of 180 times per minute for 3 months.

Transmission part
Transmission part 2

Frame

Processes: raw materials(special carbon steel) → rough finish → soldering → temper → CNC finish machining → assembly

Frame processes1
Frame processes2
Frame processes3

The frame adopts the integrated processing method of welding and milling to ensure that the frame is not easily deformed. It directly determines the stability and precision of the equipment. The frame plate is twice the thickness of the ordinary frame, and the chassis thickness is 30mm, making the weight of the machine up to 3.5 tons(The heavier the frame, the more stable the machine). These all directly determine the stability and precision of the equipment.

assemble1
assemble2
assemble3

lubrication

Our machine adopts a circulating oil supply system, which directly injects into the inside of each bearing and the surface of gears and cams to form an oil film to eliminate the heat of high-speed operation and ensure that the cam is not broken for life.

OIL SUPPLY SYSTEM3
OIL SUPPLY SYSTEM2
OIL SUPPLY SYSTEM1
circulating oil supply system

Cam

Using curved indexing cam: The structure is medium-loaded, high-speed, and high-precision indexing. The box body is closed, the whole is soaked in oil, it is not easy to wear and no impurities enter. As mentioned before, our cam will not be damaged, so we can provide a lifetime warranty.

Cam processing technology: Blank → Fine Turning → Rough Milling → Drilling and Tapping → Quenching → Sandblasting (surface treatment) → Internal Grinding → Fine Milling → Coding → Wire Cutting → Blackening

Cam1
Cam2
Cam3
Cam4
Cam5
Cam6

Vacuum Chamber

The Vacuum Chamber is made of aviation aluminum directly engraved and milled in the computer processing center to ensure airtightness and durability.
The specific process is: original blank → milling → oxidation

Vacuum Chamber1
Vacuum Chamber2

Given Bag Turntable

The original high-speed bag-feeding turntable adopts a 10-station design. More stations provide more industrial packaging process requirements under high-speed conditions. The strengthened turntable seat and turntable shaft sleeve are made of 304 stainless steel, which has great anti-corrosion performance improve.

The center shaft is integrally processed with imported special steel (post-processing with 45 steel welded flanges for ordinary machines).

Whether it is bag loading, bag opening, or bag support, it is designed and manufactured at a rate of 120 times per minute. The bag support does not need any slot and roller, and the driving only relies on the cam, which is still stable and does not shake at a speed of 100 times per minute.

Given Bag Turntable1
Given Bag Turntable2

Vacuum Turntable

The vacuum turntable bearing seat, bearing and turntable are all redesigned and manufactured, and the rigidity and strength are more than twice that of the others machine.

Vacuum Turntable1
Vacuum Turntable2

The outlet direction of vacuum pipes, air pipes, water pipes, etc. can be adjusted according to the layout of the customer’s workshop.

Vacuum Turntable3

Cleaning and Maintenance

Above the frame table, the part that may be in direct contact with the package is made of 316L stainless steel, and the other parts without special process requirements are made of 304 stainless steel, and the surface is brushed or polished. When cleaning, just wipe it with a towel and detergent.

Above the frame table, the transmission bearing adopts stainless steel bearing or igus oil-free bearing. The rolling bearing is equipped with a waterproof oil seal and is equipped with an oil injection hole, which can not only fully maintain the lubrication performance and life of the bearing, but also prevent the corrosion of the bearing.

Above the frame table, all installation holes are treated with waterproof glue to prevent water from entering the frame.

Software

MServer

MServer system, through the Internet (Ethernet, 4G, Wi-Fi, etc.) to transmit data or programs of a large number of industrial equipment in different areas to the remote cloud data center to realize remote data monitoring, equipment diagnosis, program maintenance, fault alarm, and other functions. Provide users with a simple and reliable industrial Internet data remote transmission program.

ComponentDescription
Device SideFBox and the connected device controller, HMI and instrument, etc.
ServerMServer cloud server group or users build private cloud server,can connect to MES system.
ClientPC client/WEB client, mobile APP, and OPC docking with the host computer, API (HTTP or SDK).
Reador Box is abbreviated as FBox, which is a kind of industrial Internet intelligent transmission terminal equipment in our industrial Internet of Things platform MServer.

Protective Function

  • Bag warehouse detection —— if the bag warehouse is lack of bags, the machine will automatically alarm and stop.
  • Bag opening detection —— the bag mouth is not opened, the bag does not add materials, and does not enter the next station.
  • Empty bag detection —— when the bag is empty, the bag does not enter the next station.
  • Sealing current detection —— if the current of the sealing heating wire is too large or too small, the machine will automatically alarm and stop.
  • Vacuum detection —— the vacuum degree is lower than the set value, the machine will automatically alarm and stop.
  • Open lid detection —— if the vacuum chamber lid is not opened, the machine will automatically alarm and stop.
  • The PLC system has helpful information, which is more user-friendly.

We have four software copyrights, which correspond to our different machine models, you can confirm these software copyright through the website of the CNIPA(China National Intellectual Property Administration).

NameNo.Date
MR8-200RN V1.02018SR8895762018.9.6
MRZK-160N V1.02018SR8947792018.9.13
MRZK-120N V1.02018SR8908842018.9.14
MRZK-90N V1.02018SR8908732017.8.26